Live! Value Stream v.08m

Stock Data

Type InventoryAccumulated stock of materials waiting for downstream processing, often resulting in a Push Flow. BlockedStock that cannot be used due to capacity constraints, quality issues, or missing downstream availability. ControlledStock managed through predefined limits or other systems based on forecast, to ensure availability while avoiding overproduction. Just In TimeA pull-based material flow in which the upstream process supplies the exact quantity of materials required by the downstream process, precisely when needed and in frequent, short cycles. Staging AreaArea for preparing finished goods for shipping (or external transport). Coverage: 1 loading unit (e.g., 1 truck or container)

SizeTotal quantity of materials held at a given time within this stock.

VariantsNumber of significantly different product types in the Stock.

Safety BufferExtra inventory not used during the normal workflow.
Its presence increases the lead time displayed on TimeLines.

Parts per ProductSituation where more than one unit of the same part is held in this stock to assemble a single finished product.

Main Transport ModePrimary method used to transfer materials in and out of the Stock, such as by forklift, milkrun, or manual handling.

Pre-Stock Transport ModeSpecific method used to move materials into the Stock from the upstream Process.

Post-Stock Transport ModeSpecific method used to move materials out of the Stock to the downstream Process.

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Supermarket Data

Current AmountActual inventory level currently available/checked on the shopfloor.
This is the value shown as waiting time in the TimeLine.

Max. LevelMaximum inventory level allowed to prevent Overproduction.
Once this level is reached, upstream Process must stop or react consequently.

Min. LevelMinimum inventory level that triggers a signal to replenish.
When this level is reached, upstream Process must resume to avoid shortages.

VariantsNumber of significantly different product types in the Supermarket.
Please note that usually each variant would require different cards and a dedicated location.

Safety BufferExtra inventory added to the Supermarket calculation, not used during the normal workflow.
Its presence increases the lead time displayed on TimeLines.

Parts per ProductSituation where more than one unit of the same part is withdrawn from the supermarket to assemble a single finished product. Withdrawal and replenishment quantities must reflect this multiplier.

Main Transport ModePrimary method used to transfer materials in and out of the Supermarket, such as by forklift, milkrun, or manual handling.

Pre-Stock Transport ModeSpecific method used to move materials into the Supermarket from the upstream Process.

Post-Stock Transport ModeSpecific method used to move materials out of the Supermarket to the downstream Process.

Draw Withdrawal symbol?Draws an open-loop arrow, that represents the movement of materials from the Supermarket to its downstream Process using a pull system.

Draw material flow Pull arrows?Shows the physical direction of material movement into and out of the supermarket, drawn as inward and outward arrows to clarify flow. They are usually used instead of the Withdrawal Symbol

Draw Withdrawal kanban signal?Draws the kanban card (and its arrow) used to indicate what, and how much to withdraw to supply the downstream process.
You can write a number in the box on the right to indicate the num. of cards/products to be withdrawn.

Draw Production kanban signal?Draws the kanban card (and its arrow) which triggers upstream process to produce and replenish items taken from the supermarket.
You can write a number in the box on the right to indicate the num. of cards/products to be produced.

Leveling at Replenishment?Draws the icon used to specify a signal sent to trigger production based on averaged demand, supporting leveled flow instead of reacting to each individual withdrawal.

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Sequence Data

Type JIS - Just In SequenceMethod where parts are delivered in the exact order they are needed by the downstream process, which controls both timing and sequence. FIFO - First In First OutMethod where parts are used in the same order they arrive. The upstream process determines the production flow. OBF - One Batch FlowSpecific type of FIFO where parts are moved and processed in fixed-size batches through each production step. OCF - One Container FlowFlow method where one container of parts is transferred at a time between processes. Similar to FIFO, the upstream process controls it. OPF - One Piece FlowMethod where parts move individually and continuously from one process to the next without waiting, to maximize flow efficiency.

Max.SizePredefined limit on the number of parts moving through this flow to ensure stability while avoiding disruptions.

Variants...

Safety Buffer...

Parts per Product...

Transport Mode...

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Information Flow Data

Type Manual Electronic

Description

Leveling at destination?

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Customer Data

NameCustomer (or External Warehouse before a Customer) for finished products made by the Value Stream

DemandAverage number of Finished Products this Customer requests within a given period

Customer TaktTimeTime required to produce every Product, ensuring this Customer Demand, calculated by dividing available Production Time by the number of requested units

SeasonalityVariations in Customer Demand, that occur periodically due to diverse factors, measured as the percentage deviation from the average value

VariantsNumber of significantly different versions of the same product that the Customer demands

Num.DeliveriesTotal count of deliveries made to the Customer within a given period

Draw parallel Material Flows?All Material Flow arrows starting from or arriving at this Customer will be drawn horizontally to improve the readability of the map.

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Process Data

NameTry to choose a clear text that describes the action performed and the piece you transform.
For example: Doors Painting

Cycle TimeTime that elapses between one processed piece and the next

Process TimeTime needed for a piece to go through the entire Process

Machine TimePart of Process Time in which Machine Work is performed

Worker TimePart of Process Time in which Manual Work is performed

POTPlanned Operation Time, is the previously scheduled net activity time for this Process.
For example 480 min/shift - 30 min planned breaks = 450 mins of POT

Shifts per dayNumber of shifts in which this Process is working

Parallel StationsNumber of lines, stations, machines... that work in parallel performing this same Process, with the same Cycle Time, Process Time, etc., and the aim of multiplying the number of processed pieces.
Please note this data can affect TimeLine and Bottleneck calculation

OEEOverall Equipment Effectiveness, is a measure of how well a manufacturing operation is done compared to its full potential, during the period when it is scheduled to run.
Please note this data can affect TimeLine and Bottleneck calculation

COTChange Over Time, average time required by the Process to change between different Variants

Scrap RatePercentage of pieces that are discarded due to defects, damage, or failure to meet quality standards

Scrap CostCost of unrecoverable pieces produced by the Process

First Pass YieldPercentage of pieces that the Process produces without defects on the first try, with no rework

VariantsNumber of significantly different product types that go through this Process

Parts per ProductNumber of parts that this Process contributes to the Final Product.
For example: if we need 4 doors to complete a car, the Door Painting Process contributes 4 pieces.
Similarly, if a piece is only needed in 20% of the finished products, we would type 0.2 here

Lot SizeMinimum quantity in which we group the produced pieces, due to restrictions on the size of their containers, their means of transport, or for other reasons

Min. Order SizeMinimum quantity of pieces that the Process can produce, either due to restrictions on the raw materials or resources it uses, or for other reasons

Incremental OrderMinimum quantity of pieces that the Process allows to be increased from the Minimum Order Size

Work in ProgressNumber of partially finished pieces, within and throughout the Process

Stock BeforeMaterials located right at the entrance of the Process waiting to be used

Stock AfterAlready produced materials waiting to be withdrawn / moved away right after the Process

Num. WorkersWorkers needed to run the Process.
Please note that if there are several Parallel Stations, this number will refer to only one of them

% Dedicated UsePercentage of POT this Process spends on the mapped product.
A value below 100% is emphasized by showing a slightly different symbol and can be used in TimeLine and Bottleneck calculation

% Value AddedEstimated percentage of the Process Time in which we add real value to the product our Customer demands.
Please note this data can be used in the TimeLine look and calculation

Is Bottleneck?A Bottleneck is any Process unable to produce as fast as the customer's pace (TaktTime) demands
The Auto option makes the app to perform all needed calculations and display or hide its symbol

Is Pacemaker?We call Pacemaker the only Process in the Value Stream that receives the final Product Plan. It controls the entire Value Stream and sets its pace

Draw parallel Material Flows?All Material Flow arrows starting from or arriving at this Process will be drawn horizontally to improve the readability of the map

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Supplier Data

NameName of the vendor, external components warehouse, logistics hub, etc.

Delivery Lead TimeElapsed time between placing an order with the Supplier and receiving the corresponding materials

Parts per Pack.UnitNumber of individual parts contained in a single package unit sent from the Supplier

Minimun Order SizeSmallest quantity of a product that can be ordered from the Supplier

Purchased VolumeTotal value of supplies during this VSM specified time period

VariantsNumber of significantly different versions of the same product sent to us by this Supplier

Transport TimeTime required for the order to reach us from the Supplier

Num.ShippingsHow often we do expect to receive an order from this Supplier

Transport ModeMeans of transport used for the physical movement of the goods.

Draw parallel Material Flows?All Material Flow arrows starting from or arriving at this Supplier will be drawn horizontally to improve the readability of the map.

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Production Control Data

Name

Description

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Information Symbols Data

Type Go-and-seeDirect observation to understand the real situation and gather accurate information. Operator... Sequence-Pull BallVisual signal used to trigger production in a fixed sequence based on downstream consumption. Signal KanbanVisual signal used to trigger replenishment of a predefined quantity when inventory reaches a specific threshold. Document / PaperPhysical document used to transmit information between processes or parties, such as orders, schedules, or reports. Empty Kanban PostLocation where Kanban cards are placed after parts are withdrawn, signaling the need for replenishment. Full Kanban PostLocation where Kanban cards are placed along with replenished parts, signaling availability for the next process. Kanban RampVisual device showing the status of Kanban cards in a replenishment loop, typically arranged to indicate consumption order or priority. Heijunka BoardVisual scheduling tool that organizes production orders by product and time intervals to level the workload and avoid fluctuations. RFID TagElectronic tag using radio-frequency identification to track parts or containers automatically within the value stream.

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Kaizen Star Data

Description

Waste type

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Project Proposal Data

Project Id.

Description

Proj.Leader

Start Date

End Date

Exp.Benefit

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Text Annotation

Content

Fit Shape size to Content Fit Content to Shape size

Font Size

Transparency

Show Border

Vertical Align

Horizontal Align

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TimeLine Data

Show Process Cycle Time?

Consider [OEE] in Cycle Time?

Consider [% Dedicated Use] in Cycle Time?

Show Process Lead Time?

Consider [% Value Added] in Process Time?

TimeLine Summary Box

Draw Throughput Time?

Draw Value Added Time & its Ratio?

Draw Non Value Added Time & its Ratio?

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Value Stream Data

Name

Description

Factory

Area

Owner

Mapped by

Date

State Current-State / Value Stream Mapping Future-State / Value Stream Design

Show these data on the Map?

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Takt Time Data

Total DemandTotal amount of Finished Products this Value Stream has to send to its Customers.
If you select Auto the program will add the demands of all Customers drawn on the map.
Just select Manual to type any value freely.

POTPlanned Operation Time, is the previously scheduled net activity time for this Value Stream.
If you select Auto the program will take POT from the Pacemaker Process.
Select Manual option to detail the work time schedule of the Value Stream.

Planned mins/shift

Planned shifts/day

Planned days/month

Planned months/year

Takt TimeThe ideal pace of the Value Stream to align its output with Customer Demand.
In Auto mode it's calculated by dividing the POT by the Total Demand within that period.
Select Manual to type any value you want.

Show these data on the Map?Check this option to include a summary box in the map.

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About Live! Value Stream

Live! Value Stream in an online solution designed to facilitate the creation and updating of your Value Stream Maps.

Terms and Conditions / LicenseCopyright (c) 2025 [Live! Value Stream]
Permission is granted to use this application for free, without limitations, as long as it is accessed through the official channels provided by https://livevaluestream.com.
Modification, distribution, resale, or reuse of the source code is not allowed without explicit authorization from the rights holder.
THIS SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL THE AUTHOR BE LIABLE FOR ANY CLAIMS, DAMAGES, OR OTHER LIABILITIES ARISING FROM THE USE OF THIS SOFTWARE.
For inquiries about licenses or additional permissions, please contact: info@livevaluestream.com

It is currently in the development phase.
I would appreciate any feedback you send.

Written by José Elena Bueno [2023-2025]

info@livevaluestream.com

YouTube @LiveValueStream